Category: Hackaday

Medical device company Medtronic released designs for one of their ventilators to open source for use in the COVID-19 pandemic. This is a laudable action, and there is plenty to glean from the specs (notable is that the planned release is incomplete as of this writing, so more info is on the way). Some initial reactions: medical devices are complicated, requirements specifications are enormous, the bill of materials (BOM) is gigantic, and component sourcing, supply chain, assembly, and testing are just as vital as the design itself.

The pessimist in me says that this design was open sourced for two reasons; to capitalize on an opportunity to get some good press, and to flex in front of the DIY community and convince them that the big boys should be the ones solving the ventilator shortage. The likelihood of anyone actually taking these specs and building it as designed are essentially zero for a variety of reasons, but let’s assume their intent is to give a good starting point for newer changes. The optimist in me says that after what happened to California over the weekend with 170 ventilators arriving broken, it might be nice to have open designs to aid in repair of existing non-functioning ventilators.

The design details released today are for their PB560 model, which was originally launched in 2010 by a company called Covidien, before it merged with Medtronic, so we’re already starting with a device design that’s a decade old. But it’s also a design that has proven itself through widespread use, and this data dump gives us a great look at what actually goes into one of these machines. Let’s take a look.

Read the full article at Hackaday: Professional Ventilator Design Open Sourced Today By Medtronic

Treating the most serious cases of COVID-19 calls for the use of ventilators. We’ve all heard this, and also that there is a shortage of these devices. But there is not one single type of ventilator, and that type of machine is not the only option when it comes to assisted breathing being used in treatment. Information is power and having better grasp on this topic will help us all better understand the situation.

We recently wrote about a Facebook group focused on open source ventilators and other technology that could assist in the COVID-19 pandemic. There was an outpouring of support, and while the community is great when it comes to building things, it’s clear we all need more information about the problems doctors are currently dealing with, and how existing equipment was designed to address them.

It’s a long and complicated topic, though, so go get what’s left of your quarantine snacks and let’s dig in.

Read the full article at Hackaday: Ventilators 101: What They Do and How They Work

Technology frequently looks at nature to make improvements in efficiency, and we may be nearing a new breakthrough in copying how nature stores data. Maybe some day your thumb drive will be your actual thumb. The entire works of Shakespeare could be stored in an infinite number of monkeys. DNA could become a data storage mechanism! With all the sensationalism surrounding this frontier, it seems like a dose of reality is in order.

The human genome, with 3 billion base pairs can store up to 750MB of data. In reality every cell has two sets of chromosomes, so nearly every human cell has 1.5GB of data shoved inside. You could pack 165 billion cells into the volume of a microSD card, which equates to 165 exobytes, and that’s if you keep all the overhead of the rest of the cell and not just the DNA. That’s without any kind of optimizing for data storage, too.

This kind of data density is far beyond our current digital storage capabilities. Storing nearly infinite data onto extremely small cells could change everything. Beyond the volume, there’s also the promise of longevity and replication, maintaining a permanent record that can’t get lost and is easily transferred (like medical records), and even an element of subterfuge or data transportation, as well as the ability to design self-replicating machines whose purpose is to disseminate information broadly.

So, where is the state of the art in DNA data storage? There’s plenty of promise, but does it actually work?

Read the full article at Hackaday: DNA Now Stands for Data and Knowledge Accumulation

2020 is a year of reflection and avoiding regret, and one of the biggest practices we all know we should do better is back up our data. Inevitably there will be a corruption or accident, and we mourn the loss of some valuable data and vow to never let it happen again, and then promptly forget about good data retention practices.

I believe life is about acquiring memories, so it makes sense to me to try to archive and store those memories so that I can reflect on them later, but data storage and management is a huge pain. There’s got to be a better way (cue black and white video of clumsy person throwing up arms in disgust).

Read the full article at Hackaday: New Year Habits – What Do You Do For Data Storage?

Assembly lines for electronics products are complicated beasts, often composed of many custom tools and fixtures. Typically a microcontroller must be programmed with firmware, and the circuit board tested before assembly into the enclosure, followed by functional testing afterwards before putting it in a box. These test platforms can be very expensive, easily into the tens of thousands of dollars. Instead, this project uses a set of 12 Raspberry Pi Zero Ws in parallel to program, test, and configure up to 12 units at once before moving on to the next stage in assembly.

Read the full article at Hackaday: Parallel Pis for Production Programming; Cutting Minutes and Dollars Off of Assembly

There’s a newish development in the world of keyboards; the optical switch. It’s been around for a couple years in desktop keyboards, and recently became available on a laptop keyboard as well. These are not replacements for your standard $7 keyboard with rubber membrane switches intended for puttering around on your raspberry pi. Their goal is the gamer market.

The question, though, is are these the equivalent of Monster Cables for audiophiles: overpriced status symbols? Betteridge would be proud; the short answer is that no, there is a legitimate advantage, and for certain types of use, it makes a lot of sense.

Read the full article at Hackaday: Optical Keyboards Have Us Examining Typing at Light Speed-ish

If you came here from an internet search because your battery just blew up and you don’t know how to put out the fire, then use a regular fire extinguisher if it’s plugged in to an outlet, or a fire extinguisher or water if it is not plugged in. Get out if there is a lot of smoke. For everyone else, keep reading.

I recently developed a product that used three 18650 cells. This battery pack had its own overvoltage, undervoltage, and overcurrent protection circuitry. On top of that my design incorporated a PTC fuse, and on top of that I had a current sensing circuit monitored by the microcontroller that controlled the board. When it comes to Li-Ion batteries, you don’t want to mess around. They pack a lot of energy, and if something goes wrong, they can experience thermal runaway, which is another word for blowing up and spreading fire and toxic gasses all over. So how do you take care of them, and what do you do when things go poorly?

Read the full article at Hackaday: Lessons in Li-ion Safety

The lead-acid rechargeable battery is a not-quite-modern marvel. Super reliable and easy to use, charging it is just a matter of applying a fixed voltage to it and waiting a while; eventually the battery is charged and stays topped off, and that’s it. Their ease is countered by their size, weight, energy density, and toxic materials.

The lithium battery is the new hotness, but their high energy density means a pretty small package that can get very angry and dangerous when mishandled. Academics have been searching for safer batteries, better charge management systems, and longer lasting battery formulations that can be recharged thousands of times, and a recent publication is generating a lot of excitement about it.

Consider the requirements for a battery cell in an electric car:

• High energy density (Lots of power stored in a small size)
• Quick charge ability
• High discharge ability
• MANY recharge cycles
• Low self-discharge
• Safe

Lithium ion batteries are the best option we have right now, but there are a variety of Li-ion chemistries, and depending on the expected use and balancing and charging, different chemistries can be optimized for different performance characteristics. There’s no perfect battery yet, and conflicting requirements mean that the battery market will likely always have some options.

Read the full article at Hackaday: Better Battery Management Through Chemistry

Developing a product and getting it out there to build a business is really hard. Whether it’s a single person acting alone to push their passion to the public, or a giant corporation with vast resources, everyone has to go through the same basic steps, and everyone needs to screw those steps up in the same way.

The reality is that the whole process needs to involve lots of aspects in order to succeed; small teams fail by not considering or dedicating resources to all of those aspects, and large teams fail by not having enough communication between the teams working on those pieces. But in truth, it’s a balance of many aspects that unlock a chance at a successful product. It’s worth recognizing this balance and seeking it out in your own product development efforts, whether you’re a one-engineer juggernaut or a large, established company.

Read the full article at Hackaday: Life on Contract: Product Development Lessons Big and Small

Back in October 2018, a bombshell rocked the tech industry when Bloomberg reported that some motherboards made by Supermicro had malicious components on them that were used to spy or interfere with the operation of the board, and that these motherboards were found on servers used by Amazon and Apple. We covered the event, looking at how it could work if it were true. Now seven months have passed, and it’s time to look at how things shook out.

Read the full article at Hackaday: What Happened With Supermicro?