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Designing Your Project To Scale: Crossing the Chasm

June 14, 2017March 23, 2019

Hackaday is all about the neat hacks and the repurposing of old components into new projects, but many people then try to take those projects and turn them into businesses. We’ve seen lots of people offer their stuff as kits and sell them on Tindie, with the rare few going on to develop a consumer electronic…

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Designing Products with Injection Molding in Mind

June 5, 2017

3D printing is a technique we’ve all been using for ages at home, or via Shapeways, but if you are designing a product, 3D printing will only get you so far. It’s crude, slow, expensive, and has lots of limitations. While it’s great for the prototyping stage, ultimately products manufactured in volume will be manufactured…

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Periodic Table of Motion

May 30, 2017August 26, 2020

A science museum needs interactive exhibits, and this is an exhibit that can easily be extended, is easy to setup and install, is robust and safe and easy to maintain. Exhibits can easily cost tens of thousands of dollars, but this one can grow to any size budget but the top of the line is…

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Life on Contract: Hacking Your Taxes

April 24, 2017

You’re a contractor and people are paying you to work in your pajamas. It’s a life of luxury, but when tax time comes, you are in a world of hurt and you wonder why you even do it. Taxes are tricky, but there are some tools you can use to make it less painful on…

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Low Background Steel – So Hot Right Now

March 27, 2017

The nuclear age changed steel, and for decades we had to pay the price for it. The first tests of the atomic bomb were a milestone in many ways, and have left a mark in history and in the surface of the Earth. The level of background radiation in the air increased, and this had an…

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WTF Are Ground Loops?

March 9, 2017

These magical creatures crop up out of nowhere and fry your electronics or annoy your ear holes. Understanding them will doubtless save you money and hassle. The ground loop in a nutshell is what happens when two separate devices (A and B) are connected to ground separately, and then also connected to each other through…

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There should be more love in our politics, like there is at the library

February 7, 2017

The news has been filled with hate and anger lately. My normal sources of information are overflowing with it, and it makes the world seem like a terrible place. This weekend I went to the Verona Public Library on a tour. My friend was so proud of it and wanted to show it off. I’ve been…

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Nerd Nite January 2017

January 26, 2017

I had the honor of presenting at Nerd Nite Madison in January of 2017. Here’s my talk:

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PCB Design Guidelines to Minimize RF Transmissions

January 26, 2017

There are certain design guidelines for PCBs that don’t make a lot of sense, and practices that seem excessive and unnecessary. Often these are motivated by the black magic that is RF transmission. This is either an unfortunate and unintended consequence of electronic circuits, or a magical and useful feature of them, and a lot…

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Tools of the Trade – Thermoforming

December 22, 2016

Chances are good that you’ve already lost some blood to thermoforming, the plastics manufacturing process that turns a flat sheet of material into an unopenable clamshell package, tray inside a box, plastic cup, or leftover food container.  Besides being a source of unboxing danger, it’s actually a useful technique to have in your fabrication toolchest….

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Bob Baddeley

I am a computer engineer experienced in developing products from proof of concept through mass production. I want to have a positive impact on the world.

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